We cannot question the versatility of VCI
papers and their ability to protect different types of materials. VCI stands
for Vapor Corrosion Inhibitor and the VCI papers have proven to be effective
packaging solutions to protect materials from moisture damage, rust, and
corrosion. VCI is also called a volatile corrosion inhibitor or vapor phase
corrosion inhibitor. The VCI technology makes it easy and effective to protect
materials from rust and corrosion. It is ideal to keep the void spaces enclosed
in structural metal cavities, equipment internals and packages.
Let us explore the different types of
materials that can be protected using the VCI papers:
1. Ferrous Metals
VCI papers offer superior-grade protection to
different ferrous materials like iron, cast iron, and steel against corrosion
and rust.
2. Non-Ferrous Metals
These papers also prevent corrosion damage to
non-ferrous metals like aluminum, bronze, copper, and brass.
3. Machinery Parts
Intricate machinery parts and items can also
be protected against corrosion using these VCI papers. Some of the common
machinery items and parts that can be protected using these papers to preserve
their precision level and functionality are shafts, cylinders, and bearings.
4. Tools and Hardware
Several hardware items and tools can be packed
safely with VCI papers to prevent corrosion and rust. These include fixtures
and fittings, fasteners, and cutting tools.
5. Electrical Components
Using VCI papers, you can safeguard electrical
components like circuit boards, generators, and electronic cabinets from
corrosion and moisture damage.
6. Automotive Parts
Vehicle components, car parts, and motorcycle
spares must be shipped carefully to ensure they remain pristine upon arrival.
VCI papers are used for packaging purposes for enhanced protection of these
items.
These VCI papers are also used for packaging defense
equipment and spacecraft parts, offering them protection against corrosive
7. Aerospace Components
on.
8. Shipbuilding Components
Different shipbuilding components like boat
parts and other ship equipment are protected against the harsh marine
environment using these VCI papers.
The working process of VCI
technology
Using the VCI technology, you will be able to
create a protective environment within every enclosure or package where it is
being applied. These vapor corrosion
inhibitors present within the packaging materials, powders, or liquids
create an invisible shield of protection in the spaces enclosed while smartly traveling
through the air. However, you must remember that the VCI shield never alters
any material property. It simply blocks different corrosive elements like
moisture and oxygen from coming in contact with the metal surface. Once the
metal parts are unpacked, the VCIs float away while ensuring the best quality
retention for the metal components, ready for immediate use.
Benefits of VCI Technology
VCI technology comes with its own set of
benefits. VCI papers do not need any greasy or coated rust preventative. It
significantly reduces fees for hazardous waste disposal and also labor time.
Using VCI papers, it becomes easier and more convenient to protect intricate
materials like valves, boilers, and pipes.
VCI papers do not need a continuous
electricity source for dehumidification purposes. Using VCI technology, you can
safeguard multiple metal types like interfaces, vapor, and liquid. They are a
safe and reliable option and play a significant role in different material
prevention processes.
How long can VCIs protect the
materials?
If used properly, the VCIs can protect metal
parts for a significant number of years. The longevity of protection varies
based on certain factors like airflow, humidity and temperature, surface
condition of the metal parts, process and production methods, and the ways of
storing the VCIs before their usage. The VCI packaging
products are safe from causing any serious harm. If the directions are
properly followed, the VCI can safely dissipate from the metal surface without
causing any risk of contact or inhalation. However, it is recommended to use
proper guidelines before using the VCI products.
Conclusion
VCI papers are cost-effective packaging
solutions that prevent materials from moisture, rust and corrosion damage.
These papers are known for their versatility and offer long-lasting protection
for various metals like copper, iron, steel, etc across different industries.