Engineered Protection. Delivered with Integrity. ISO 14001:2015 Certified | Sustainable by Design
benz packaging
air column bag protecting a packed bottle
air cushions filling space around electronics
U-shaped air column cradle inside a carton

Air cushions produced when required

Inflatable Air Systems

On-demand inflatable systems turn compact film rolls into air pillows, quilts or column structures for void fill, wrapping and cushioning. The right format depends on product load, carton space, puncture risk, retention time and packing throughput.

01 / 03
2 selection routesCompare the available products and formats
Pack-specific choiceUse product, package and route inputs
Trial before approvalTest a representative packed product
Controlled documentsConfirm the exact material or equipment supplied

Product family

Start with the packed product and handling case

Choose a product or system only after its role inside the completed pack is clear.

Selection guide

Inputs that define a workable specification

Share these details together for a material, equipment and pack-method review.

Selection inputWhat to confirm
Protection taskVoid fill, wrapping, corner support, blocking or product-specific columns
Product loadWeight, fragility, sharp edges and concentrated contact points
Carton spaceVoid geometry, clearance, headspace and desired restraint
InflationCompatible film, air pressure, seal quality and retention requirement
OperationPack rate, machine footprint, roll changes, controls and service
ApprovalPuncture review and representative packed-product test

Application context

Connect the material to the packing process

Pack performance comes from the product, material, equipment, placement and outer package working together.

air sleeve around a laptop shipment
Application 01Pack preparation

Confirm the product and pack conditions before selecting the format.

air cushions used for side bracing
Application 02Packing station

Set up material, equipment and operator method as one process.

air column protection around an appliance
Application 03Dispatch approval

Inspect and test the completed pack against the agreed requirement.

01

Define the risk

Record the product, package, handling and distribution case.

02

Select the system

Choose compatible material, format, equipment and settings.

03

Build the pack

Follow the documented method on a representative product.

04

Test and record

Inspect the result and retain the approved specification.

Technical review

Approve the exact supplied configuration

Confirm current product data, operating instructions and the agreed packed-product test.

Protection taskVoid fill, wrapping, corner support, blocking or product-specific columns
Product loadWeight, fragility, sharp edges and concentrated contact points
Carton spaceVoid geometry, clearance, headspace and desired restraint
InflationCompatible film, air pressure, seal quality and retention requirement
OperationPack rate, machine footprint, roll changes, controls and service
ApprovalPuncture review and representative packed-product test

Direct answers

Questions to resolve before approval

Use these points to prepare a representative trial and a controlled purchasing specification.

What information is needed for selection?

Provide the packed product, dimensions and weight, fragility or surface risk, current carton or load design, packing rate, distribution route and the acceptance test or customer requirement.

Should the material and equipment be selected together?

Yes. The material format, equipment settings, pack method and throughput need to work as one system. Confirm them through current documents and a representative packing trial.

How should a proposed pack be approved?

Build a representative pack, document material and settings, then use the agreed handling or transit test and inspect both the product and package.

Which documents should procurement request?

Request the current product or equipment specification, operating and safety instructions, applicable declarations, consumable references and service information for the supplied model.

Can one design be used for every product?

Only after the product range and distribution risks have been reviewed. Weight, geometry, fragility, surface finish, carton strength and route can change the required design.

air cushions used as carton top fill

Pack review

Share the product, route and current pack.

We can review the protection task, material format, equipment, throughput and test requirement together.

Discuss your application

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BENZ Packaging consistently provides reliable and efficacious Corrosion Prevention & Protective Packaging Solutions to clients worldwide.

benz packaging solutions